Pallet Repair Services
Extend the life of your pallets with professional repairs
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Professional Pallet Repair - The Smart Economic Choice
Milwaukee Pallets USA operates Wisconsin's most advanced pallet repair facility, processing over 15,000 repaired pallets monthly for clients ranging from small warehouses to Fortune 500 distribution centers. Pallet repair represents one of the most cost-effective strategies in modern supply chain management—extending pallet life by 2-5 years while reducing costs by 50-70% compared to new pallet purchases. Our certified repair technicians combine decades of experience with modern equipment to restore damaged pallets to full functional capacity.
The economics are compelling: a Grade B pallet costs $12-15 new, but repair averages just $4-7 per unit. For businesses using 500-1,000 pallets monthly, this translates to annual savings of $40,000-120,000. Beyond financial benefits, repair dramatically reduces environmental impact by diverting pallets from landfills and minimizing demand for virgin lumber. Companies pursuing sustainability certifications find pallet repair essential for demonstrating circular economy principles and reducing carbon footprints.
Our repair capabilities span the full spectrum of pallet damage. We replace broken deck boards and stringers with kiln-dried lumber matching original specifications. Cracked stringers receive reinforcement or full replacement depending on damage severity. Missing or loose nails are replaced with industrial-grade fasteners exceeding original holding strength. We repair both stringer and block pallets in any size configuration, including custom dimensions. Even heavily damaged pallets can often be salvaged—units that appear beyond repair frequently return to service after our technicians' skilled intervention.
Quality control is paramount in our repair operations. Every repaired pallet undergoes a 15-point final inspection verifying structural integrity, board security, nail placement, weight capacity, and dimensional accuracy. We test-stack repaired pallets to 2,500 lbs to confirm load-bearing capability. Pallets failing any inspection metric are rejected for additional work or recycling—we never compromise quality for volume. Our repair warranty guarantees structural performance for 90 days, providing peace of mind that repaired pallets will perform as reliably as new units.
We offer flexible service models to match your operational needs. Drop-off service allows you to bring damaged pallets to our facility—repairs typically completed in 24-48 hours. Mobile repair service sends our technicians to your location with a fully-equipped trailer, performing on-site repairs while you continue operations. Exchange programs let you swap damaged pallets for an equivalent quantity of repaired stock immediately, eliminating downtime. For high-volume users, we establish dedicated repair partnerships with guaranteed turnaround times and locked-in pricing for 12 months.
Expert Repair Facility
Our dedicated repair workshop is equipped with all the tools and materials needed to restore your pallets to full working condition. Skilled technicians handle everything from minor fixes to complete reconstructions.
Comprehensive Repair Services & Pricing
From simple board replacement to complete reconstruction
Minor Repair
- 1-2 board replacements
- Nail reinforcement
- Stringer tightening
- Surface cleaning
Standard Repair
- 3-5 board replacements
- Partial stringer repair
- Complete nail replacement
- Structural reinforcement
Major Repair
- 6+ board replacements
- Full stringer replacement
- Block repair/replacement
- Load test verification
Reconstruction
- Complete rebuild
- All new boards
- New stringers/blocks
- Like-new condition
Volume Discounts
Additional Services
- Heat Treatment (ISPM 15)+$3 per pallet
- Pressure Washing/Deep Clean+$2 per pallet
- Custom Staining/Sealing+$4-6 per pallet
- Logo Branding/Stamping+$1.50 per pallet
- Rush 24-Hour Service+30% surcharge
- On-Site Mobile Repair$150 service call + repair
Why Repair Instead of Replace?
Pallet repair is a cost-effective and environmentally responsible alternative to buying new pallets. Our skilled technicians can restore most damaged pallets to full working condition.
Average savings vs. new pallets
Typical turnaround time
Board Replacement
Replace broken or missing deck boards and stringers with quality lumber.
Nail Replacement
Re-secure loose boards and replace missing or damaged nails.
Stringer Repair
Fix cracked or broken stringers to restore structural integrity.
Cleaning
Remove debris, dirt, and contaminants for food-grade applications.
Benefits of Our Repair Service
Cost Savings
Save money vs. buying new pallets
Fast Service
Quick turnaround on all repairs
Quality Work
Experienced repair technicians
Eco-Friendly
Reduce waste and environmental impact
Step-by-Step Repair Process
Assessment
Drop off pallets or schedule pickup. Technicians inspect, document damage, and provide detailed quote.
Approval
Review quote and approve repairs. Standard: 24-48 hours. Rush service available.
Repair Work
Certified technicians perform repairs using quality lumber and industrial fasteners.
Quality Check
15-point inspection, load testing, cleaning. Delivery scheduled or pickup arranged.
Repair Timelines
Pallet Repair FAQs
Is repair worth it vs buying new?
Absolutely. Repair costs 50-70% less than new pallets ($4-7 vs $12-15). For 500 pallets monthly, that's $30,000-48,000 annual savings. Repaired pallets perform identically to new ones when properly restored.
What damage can you repair?
We repair broken deck boards, cracked stringers, missing boards, loose nails, split blocks, and more. Cannot repair extensive rot or chemical contamination. Send photos for evaluation.
Do you warranty repaired pallets?
90-day structural warranty on all repairs under normal use (max 2,500 lbs). Less than 1.2% failure rate. Free re-repair or replacement if issues occur.
Can repaired pallets be used for food?
Yes, with proper cleaning. We offer food-grade repair including pressure washing and sanitization (+$2/pallet). Meets FDA requirements for food contact surfaces.